Casting

CEMRE CELIK ÇELİK AND DI-ÇELİK was established in 2002. It still continues its activities in Diyarbakır Organized Industrial Zone with a closed production area of 6500 m2 and induction melting furnaces with a capacity of 2500 tons/year. It contributes to the development of the casting industry with its knowledge of over 19 years and the principle of not compromising on quality. Since its establishment, in parallel with the developing technology, it increases its quality and capacity day by day and sheds light on the future with new investment projects.

By completing the ISO 9001 Quality Management System, ISO 14001 Environmental Management System and OHSAS 18001 Occupational Health and Safety Management System certification studies, with our experienced personnel, each of whom can carry our quality, trust and satisfaction values ​​that we share with our customers to the future with the product and price advantages offered, quality, environment and occupational safety understanding] is riveted with certificates. Today, Cemre Çelik Döküm continues its efforts to establish an exemplary business and branding in the casting industry by using the elements of developing technology.

We pour the pre-crushing costs with special high manganese alloys. We choose proven alloy combinations to give maximum toughness. For the crusher jaws, steel in the correct composition with low trace element amounts and a tightly controlled heat treatment are mandatory. At Cemre Çelik Döküm, it is possible to recommend and make all kinds of manganese steel castings with the composition and heat treatments suitable for your special conditions. Castings of different thicknesses are heat treated in the right programs with different temperatures and heating times and quenched appropriately.

According to the usage conditions of our customers, crusher casting spare parts are selected from high manganese steels, high chromium cast irons, martensitic steels and composite bi-metal castings and hardened up to 55-64 HRC hardness. Crusher pallets and hammers wear plates and ribs rotor guards etc are provided by visualizing working conditions. We produce composite Bi-Metal castings developed by our R&D.

Composite bi-metal hammers are composite castings produced by combining two different materials with exceptional wear resistance and sufficient toughness. These castings provide 3-5 times the working life of conventional manganese hammers. It is preferred when high manganese steel castings and high chromium cast irons do not provide the desired working safety and wear life.

According to the usage conditions of our customers, crusher casting spare parts are selected from high manganese steels, high chromium cast irons, martensitic steels and composite bi-metal castings and hardened up to 55-64 HRC hardness. Crusher pallets and hammers wear plates and ribs rotor guards etc are provided by visualizing the working conditions.

According to the usage conditions of our customers, crusher casting spare parts are selected from high manganese steels, high copper cast irons, martensitic steels and composite bi-metal castings and hardened up to 55-64 HRC hardness. Crusher pallets and hammers wear plates and ribs rotor guards, etc. are provided by visualizing operating conditions. We produce composite Bi-Metal Castings developed by our R&D. Composite bi-metal hammers are composite castings produced by combining two different materials with exceptional wear resistance and sufficient toughness. These castings provide 3-5 times the working life of conventional manganese hammers. It is preferred when high manganese steel castings and high chromium cast irons do not provide the desired working safety and wear life.

According to the usage conditions of our customers, crusher casting spare parts are selected from high manganese steels, high copper cast irons, martensitic steels and composite bi-metal castings and hardened up to 55-64 HRC hardness. Crusher pallets and hammers wear plates and ribs rotor guards, etc. are provided by visualizing operating conditions. We produce composite Bi-Metal Castings developed by our R&D.

Composite bi-metal hammers are composite castings produced by combining two different materials with exceptional wear resistance and sufficient toughness. These castings provide 3-5 times the working life of conventional manganese hammers. It is preferred when high manganese steel castings and high chromium cast irons do not provide the desired working safety and wear life.

We recommend our high-chrome cast iron materials as replacements for our vertical shaft crushers. High chromium cast iron materials are generally recommended for this type of crusher. For this material, Cemre Çelik Döküm offers its own materials to its customers, adhering to international standards and according to working conditions.

High manganese steels or composite Bi-metal materials are selected for the crusher hammers according to the usage conditions. Because breaker hammers are subject to high impact and wear, they must be subject to a strict production process. We know very well that the best working life can be achieved with excellent material selection and precise heat treatment prod. For this reason, hammers are produced in our company with precision starting from simulation and design to the final control and delivered to our customers with quality assurance by our expert quality control personnel.

Cast parts used in cement production facilities are selected from various alloys that are resistant to wear and heat. From the crushing of the raw material from the quarries to the grinding of the clinker in the mills, wear-resistant castings are the most needed materials.

In addition, high temperature resistant castings are widely used and needed in heating and cooling equipment. For this reason, the choice of materials resistant to wear and heat directly affects the life and performance of the parts, and we, as Cemre Çelik Döküm, carry out our productions for the cement industry by choosing the best alloyed steel materials. By being in constant communication with our customers, we guide them by choosing the appropriate material by learning their application and service needs. Accordingly, we reduce costs by performing minimum periodic maintenance and part replacement by improving mechanical balance, wear, impact resistance and design.

We make the right material selection and model design for minimum maintenance and operating costs. Cemre Çelik Döküm has various materials and heat treatment processes for mill linings used in mineral grinding. For the best hardness and strength, high manganese steels, Ci-Mo steels, high chromium cast irons and martensitic steels are selected for linings.

In addition, according to the working hardness of our customers, lining design can be made so that the mill linings can last longer. Cast parts used in cement production facilities are selected from various alloys that are resistant to wear and heat. From the crushing of the raw material from the quarries to the grinding of the clinker in the mills, wear-resistant castings are the most needed materials. In addition, high temperature resistant castings are widely used and needed in heating and cooling equipment. For this reason, the choice of materials resistant to wear and heat directly affects the life and performance of the parts, and we select the appropriate alloy and carry out our production for the cement industry.

The pumps and hydrocyclones used in the transfer and processing of water, mud and mineral mixtures are manufactured from wear-resistant special alloys. These products can be shipped as raw casting, processed or final product in coal, mineral, chemical and energy industries at home and abroad. Quality and reliability are of primary importance in the parts used in power generation plants. Cemre Çelik Döküm can produce such casting parts with or without processing by applying non-destructive testing (US, MPT, PT) chemical analysis, hardness and mechanical test quality processes.

The pumps and hydrocyclones used in the transfer and processing of water, mud and mineral mixtures are manufactured from wear-resistant special alloys. These products can be shipped as raw casting, processed or final product in coal, mineral, chemical and energy industries at home and abroad. Quality and reliability are of primary importance in the parts used in power generation plants. Cemre Çelik Döküm can produce such casting parts with or without processing by applying non-destructive testing (US, MPT, PT) chemical analysis, hardness and mechanical test quality processes.