Mobile Crusher Plants
Crusher plants are produced in 2 different ways. One of them is fixed crusher and the other is mobile crusher plants. Fixed crusher plants are preferred when the work to be done takes a long time and they are produced with different features according to the place where they will be used. Mobile crushers, on the other hand, are used in short-term works and are used especially in mines and for crushing and removing materials from stones on demand. It is generally used in the production of materials such as gravel, sand and gravel.
In addition, secondary and tertiary crushers may be needed to produce these materials. These are machines such as vertical shaft crusher, tertiary crusher, primary impact crusher and cone crusher. In addition, they can be used to make production wider. Vibrating screen systems are preferred for the separation of the extracted products. Thanks to this tool, materials are distributed in different compartments.
Jaw Crusher in Mobile Crusher Plants
Mobile crusher plants are planned according to customers’ requests before assembly. Crusher plants, whose details are given in terms of capacity and performance, are designed according to the area to be worked. Depending on the type of product, it can be preferred as a primary crusher with impact or jaw. At the same time, secondary crusher can be requested according to the characteristics of the material and the product to be processed, apart from the primary crusher. Stock bunkers can be included in the facility to increase efficiency and store more products. The feeder and screen sections can also be retrofitted to provide high working potential.
The jaw crusher in mobile crusher plants is designed to crush all kinds of hard materials. As primary and secondary crushers, jaw crushers have a deep and symmetrical crushing chamber in their structure and are easily adjustable crushers.
Crushers with a wide feeding mouth for their size offer comfortable material flow. They are high efficiency and capacity. They are simple in design and easy to operate and maintain. They are long-lasting and have advantageous features such as low cost per ton.
Working Principle of Mobile Crusher Plants
Mobile crusher plants consist of feeder, jaw crusher, conveyor belt and vibrating screen. Equipment that turns materials such as large stones and rocks into small pieces is used in many areas today. Crusher plants operating with high efficiency in difficult conditions produce materials in the desired size. They are facilities that sift by breaking stones and mines and are mostly used in quarries to turn coarse materials into small pieces.
They are produced in certain capacities for materials that can be used in the road and construction sector. The crushers, which can be preferred as fixed or mobile according to the company’s request, are long-lasting as they are produced to operate in harsh weather conditions.
Crusher systems, which stand out with their low investment cost and maximum material crushing features, offer transportation, installation and usage advantages. It produces material in the desired size and is suitable for use in uneven narrow areas.
The system, which offers the customers a sufficient amount of large stones in the form of small pieces when needed, has an important place in the industry sector.
Crushing Process with Mobile Crusher Plant
The jaw crushers in it can crush materials such as granite, mine and construction excavation regardless of hardness and abrasiveness. It takes place in both mobile and fixed installations and can be applied to both surface and underground quarries. It can be used in primary or secondary crushing operations depending on the machine size.
High efficiency and durability equipment delivers consistently high performance. It is highly preferred by businesses as it provides the highest level of crushing economy. Crusher plants are generally produced as 90, 110, 125 and 140 units. Mobile crusher plants, which can produce from 125 tons to 600 tons per hour, are selected according to the working hours of the companies. All varieties can take up to 70% of sand up to 0.5 mm. The products produced after the crushing process are free from soil and can be used as quality aggregate in places such as concrete plants.
Advantages of Mobile Crusher Plants
Unlike fixed facilities, they provide a great advantage to businesses thanks to their portability. It is possible to be easily installed in the desired area and to be transported to a different working area by truck when the crushing and screening processes are completed. At the same time, the fact that they can be transported with a single truck can be considered as an advantage in terms of cost.
The most obvious advantages of mobile crusher plants, which offer easy installation and easy use, can be summarized as being mobile in the first place, and cost savings.
Where are Mobile Crusher Plants Used?
They are facilities that can separate large rock pieces into smaller pieces in areas such as mines and separate them according to their usage area. Crushers, also called stone crushing machines in the colloquial language, are generally preferred as mobile. The mechanisms in it can be counted as feeder hopper, jaw crusher, tertiary crusher, vibrating screen, impact crusher and different types of crushers, respectively. Other crusher types are not included in the facility and differ according to the type of stone to be produced.
New generation mobile crusher plants can be operated with a single personnel and have less breakdowns. At the same time, wear and tear costs are low and the unit cost per ton can be considered low accordingly.
Production of Mobile Crusher Plants
In the production of mobile crusher plants, where and for which materials the customers will use the plant is important. The production, assembly and delivery of the requested facility may take between 20-30 days. The most important thing affecting the production process is the qualifications needed in the crusher plant. Information such as product capacity, performance, where and how it will be used affect the process of the facility at the point of production. Mobile crusher plants, which are designed as mobile, differ due to their production techniques.
The crusher plants offered to the customers in the appropriate time period can also be used in different working areas. At the same time, the equipment inside can be changed as desired and can be assembled and disassembled according to the working area. All parts of the mobile crusher plants, which are designed by considering all working conditions and considering the difficulty of the material to be processed, consist of quality and durable materials. In order to keep the product durability and performance at the highest level, the hardness of the material to be used is also important in addition to the customer demands during the production phase. Because the materials that will enter the mobile crusher plants are hard in nature and the places where the plant will be established are generally rough lands.